SR-360 Automatic Cable Wire Cutting and Stripping Machine

1. Inleiding

The Sinrad SR-360 is an advanced automatic machine designed for precise cutting and stripping of various cable wires. It offers high-speed processing, computer control, and user-friendly operation, making it an ideal solution for efficient wire harness production. This manual provides essential information for the safe and effective use of your SR-360 machine.

Figuur 1: Overview of the SR-360 Automatic Cable Wire Cutting and Stripping Machine.

2. Specificaties

3. Belangrijkste kenmerken

• Dubbele besturingsmodi: Supports both computer control and direct keystroke operation for flexibility.
• High-Speed Precision: Capable of high-speed wire peeling with precise control over wire length, cord top, wire tail, and peeling length within the specified range.
• Integrated Measuring: Features an integrated measuring system for consistent and accurate results.
• Stabiele Prestaties: Engineered for stable and reliable operation in demanding production environments.
• Gemakkelijke bediening: Designed for ease of use, ensuring efficient workflow and minimal operator training.

4. Installatie-instructies

1. Uitpakken: Carefully remove the machine from its packaging. Inspect for any signs of damage during transit. Keep all packaging materials for future transport or service.
2. Plaatsing: Place the SR-360 machine on a stable, level surface in a well-ventilated area. Ensure sufficient space around the machine for operation and maintenance.
3. Stroomaansluiting: Connect the machine to a stable AC220V/50Hz power supply using the provided power cable. Ensure the power switch is in the 'OFF' position before connecting.
4. Materiaal laden: Load the wire or cable into the designated feeding mechanism. Ensure the wire is properly aligned and secured to prevent slippage during operation.
5. Eerste inspectie: Before powering on, visually inspect all moving parts, blades, and rollers to ensure they are clear of obstructions and properly installed.

5. De machine bedienen

The SR-360 machine can be operated via its LCD interface and keypad. The following steps outline a typical operation sequence:

1. Inschakelen: Turn on the main power switch. The LCD display will illuminate, showing the operating interface.
2. Parameterinstelling: Use the keypad to input the desired cutting and stripping parameters. The LCD interface allows you to set:
   • Cutting Length (Long): The total length of the cut wire (e.g., 200mm).
   • Front Stripping Length (Front S): The length of insulation to be removed from the front end of the wire (e.g., 20mm).
   • Back Stripping Length (Back S): The length of insulation to be removed from the back end of the wire (e.g., 30mm).
   • Other settings may include twisting function, running speed, and batch quantity.
3. Draadaanvoer: Carefully feed the wire into the machine's input guide until it engages with the feeding rollers.
4. Testrun: Perform a 'Test' run with a sample wire to verify the settings. Adjust parameters as needed until the desired cut and strip quality is achieved.
5. Start productie: Once satisfied with the test results, press the 'Run' button to begin automatic production. Monitor the machine during operation.

Figure 2: Close-up of the SR-360 control panel and wire feeding mechanism, showing the LCD display and keypad for setting parameters.

Figure 3: Illustration of various stripping requirements met by the machine, including Full Stripping, Half Stripping, and Multi Stripping for wires with an outer diameter (OD) of 0-5mm.

6. Onderhoud

Regular maintenance ensures the longevity and optimal performance of your SR-360 machine.

• Dagelijkse schoonmaak: After each use, clean the machine, especially the cutting blades and feeding rollers, to remove wire debris and dust. Use a soft, dry cloth.
• Bladinspectie: Periodically inspect the cutting blades for wear or damage. Replace dull or chipped blades promptly to maintain cutting precision.
• Controle van de rollen: Ensure the feeding rollers are clean and free from embedded wire particles. Clean them with a suitable brush if necessary.
• Smering: Refer to the machine's internal diagrams (if available) for lubrication points. Apply appropriate lubricant as recommended to ensure smooth operation of moving parts.
• Uitschakelen: Always disconnect the machine from the power supply before performing any cleaning or maintenance tasks.

7. Probleemoplossing

This section addresses common issues you might encounter with the SR-360 machine.

• Apparaat gaat niet aan:
    - Check if the power cable is securely connected to both the machine and the power outlet.
    - Verify that the power switch is in the 'ON' position.
    - Ensure the power supply (AC220V/50Hz) is correct and functional.
• Wire Not Feeding Properly:
    - Ensure the wire is correctly loaded and aligned in the input guide.
    - Check if the feeding rollers are clean and free from debris.
    - Adjust the roller pressure if the wire is slipping or not engaging.
• Inaccurate Cutting/Stripping:
    - Re-check all cutting and stripping parameters on the LCD display.
    - Inspect the blades for wear or damage; replace if necessary.
    - Ensure the wire material is within the machine's specified applicable cutting core and diameter range.
• Foutmeldingen op het LCD-scherm:
    - Note down the specific error code or message.
    - Consult the full user manual (if available) or contact technical support with the error information.

8. Gebruikerstips

• For optimal performance, always use wires that match the specified diameter and core range of the machine.
• Regularly back up your custom program settings if the machine supports it, to avoid re-entering parameters.
• When processing different wire types, perform a small test batch first to fine-tune settings and ensure desired results.

9. Garantie en ondersteuning

Sinrad Technology Co., Ltd. specializes in the R&D, production, and sales of automation machines, focusing on wire harness processing equipment. The company offers a 1-year warranty on its products.

For technical support, inquiries, or service requests, please contact Sinrad Technology Co., Ltd. through the following channels:

• WhatsApp: +86 18974813640
• E-mailadres: 3883217820@qq.com

Please have your machine model (SR-360) and any relevant details ready when contacting support.

10. Other Sinrad Wire Processing Machines

Sinrad Technology offers a range of wire processing machines to meet diverse industrial needs:

• SR-320: Small wire double 0.1-4sqmm, max OD 5mm.
• SR-380: Wire 0.1-16sqmm, max OD 11mm.
• SR-320T: Small wire double 0.1-4sqmm, max OD 5mm, with additional twisting function.
• SR-380T: Automatic cutting, stripping outer skin, and twisting inner skin for various wires.
• SR-50: Wire 4-50sqmm.
• SR-70P: Wire 6-70sqmm.
• SR-95P: Wire 6-95sqmm.
• SR-150: Big wire 6-150sqmm, max OD 28mm.
• SR-400: Big wire 6-400sqmm, max OD 50mm.
• SR-905: Cutting 1-5 core cable, stripping outer and inner skin, 1-8mm OD.
• SR-8300: Cutting Multi-core cable, stripping outer and inner skin, 4-30sqmm, max OD 16mm.
• SR-8070H: Cutting Multi-core cable, stripping outer and inner skin, 4-70sqmm, max OD 25mm.
• SR-330A: Flat Ribbon cable cutting, splitting, and stripping machine (Max 20Pin, ≤20mm).

For special cable requirements or custom solutions, please contact Sinrad Technology directly.