1. Inleiding
This manual provides detailed instructions for the Shimano XTR BL-M9120 Brake Lever Member Unit (part number Y1XK98010). This component is a replacement lever unit designed for the high-performance Shimano XTR BL-M9120 hydraulic disc brake system, primarily used on mountain bikes. It is crafted from light alloy and is suitable for installation on either the left or right brake lever assembly.
2. Inhoud van het pakket
Het pakket bevat:
- 1 x Shimano XTR BL-M9120 Brake Lever Member Unit (Y1XK98010)
3. Specificaties
| Functie | Detail |
|---|---|
| Merknaam | SHIMANO |
| Modelnummer | Y1XK98010 (BL-M9120) |
| Gebruik | Mountainbikes |
| Materiaal | Lichte legering |
| Remsysteem | Hydraulic Disc Brake (Hydraulic Brake Pad) |
| Componenten | Levers |
| Oorsprong | Japan |
| Zeer zorgwekkende chemische stof | Geen |
4. Installatie en instellingen
The BL-M9120 Brake Lever Member Unit is a replacement part for an existing Shimano XTR BL-M9120 hydraulic disc brake lever assembly. Installation requires careful disassembly and reassembly of the brake lever body. It is recommended that this procedure be performed by a qualified bicycle mechanic or an individual with experience in hydraulic brake systems.
4.1 Identifying the Lever Unit
Refer to the exploded diagram below to identify the lever member unit (No. 4) within the complete brake lever assembly.
4.2 General Installation Steps (Consult a service manual for detailed instructions):
- Voorbereiding: Ensure you have the necessary tools, including appropriate hex keys, a torque wrench, and potentially a bleed kit if the system requires bleeding after installation.
- Oude hendel verwijderen: Carefully remove the pin or bolt securing the old lever blade to the brake lever body. Note the orientation of any springs or small components.
- Nieuwe hendel installeren: Position the new BL-M9120 Lever Member Unit into the brake lever body. Ensure all springs and pivot points are correctly aligned.
- Veilige hendel: Insert the securing pin/bolt and tighten it to the manufacturer's specified torque.
- Bereik aanpassen: Use the reach adjustment screw (see Figure 3) to set the lever's distance from the handlebar to your preference.
- Bleed Brake System (if necessary): If the hydraulic system was opened or air entered during the process, a full brake bleed will be required to restore proper braking performance.
5. Operating the Brake Lever
The BL-M9120 lever unit is designed for precise and powerful braking control. Once installed and the brake system is properly bled, operate the lever as follows:
- Remmen: Gently squeeze the lever towards the handlebar to engage the brake. The amount of braking force is proportional to the pressure applied to the lever.
- Modulatie: The hydraulic system allows for excellent modulation, enabling fine control over braking power. Practice in a safe environment to get a feel for the lever's response.
- Bereikaanpassing: The lever features a reach adjustment screw (as shown in Figure 3) that allows you to customize the distance of the lever from the handlebar to suit your hand size and preference.
6. Onderhoud
Regular maintenance ensures optimal performance and longevity of your brake lever unit.
- Schoonmaak: Clean the lever unit regularly with a soft cloth and mild soap and water. Avoid using harsh chemicals or solvents that could damage the finish or internal components.
- Inspectie: Periodically inspect the lever for any signs of damage, wear, or loose components. Check the pivot points for smooth operation.
- Smering: A small amount of appropriate grease can be applied to the lever pivot points if they become stiff, but avoid over-lubricating, which can attract dirt.
- Remvloeistof: Ensure your hydraulic brake system has the correct type and level of brake fluid. Refer to your complete brake system's manual for fluid specifications and bleeding procedures.
7. Probleemoplossing
If you experience issues with your brake lever, consider the following common problems and solutions:
- Loose Lever Feel / Spongy Brake: This often indicates air in the hydraulic system. A brake bleed is usually required.
- Lever Not Returning Fully: Check for dirt or debris around the lever pivot points. Clean and lightly lubricate if necessary. Ensure the return spring is correctly installed (see Figure 5).
- Verminderde remkracht: This could be due to air in the system, contaminated brake pads, or issues with the caliper. A full system inspection and bleed may be needed.
- Noise from Lever: Ensure all bolts are tightened to specification. Check for any rubbing components.
8. Gebruikerstips
- Verenigbaarheid: This lever member unit is specifically designed for the Shimano XTR BL-M9120 brake lever. While some components might share similarities, ensure compatibility if attempting to use with other brake models (e.g., XT M8120) by consulting official Shimano documentation or a qualified mechanic.
- Professionele installatie: For best results and safety, especially with hydraulic brake components, professional installation by a certified bicycle mechanic is highly recommended.
9. Garantie en ondersteuning
This Shimano product is covered by the manufacturer's standard warranty against defects in materials and workmanship. For specific warranty terms, conditions, and support, please refer to the official Shimano website or contact your authorized Shimano dealer. Keep your proof of purchase for warranty claims.
